Behind the Scenes: Our Functional Bedding Manufacturing Process

Discover how EastWest brings innovation, precision, and speed to every stitch.

Innovation Begins with Insights

We start every project with deep research—market data, consumer pain points, and emerging material technologies. Whether it's PCM cooling technology, Q-max tested fabrics, or hybrid memory foam cores, we don’t just follow trends—we turn them into scalable, manufacturable solutions.

Example: When we noticed rising demand for temperature-regulating pillows, we integrated PCM microcapsule coating into our memory foam pillow covers—tested for 5°C cooling impact in real use.

Material Selection & Functional Testing

All raw materials are rigorously selected and tested for performance, safety, and durability. For functional bedding, performance comes first. Our lab tests include:

• Thermal conductivity (Q-max)
• Moisture-wicking rates
• Weighted balance calibration
• Anti-bacterial resistance
• Washability endurance

Precision Sampling – Delivered in 20 Days

Our sample room is optimized for rapid prototyping. From custom-cut weighted eye masks to PCM-coated duvet covers, we develop and deliver samples in as little as 20 days, including:

• Pattern design
• Prototype sewing
• Functional lamination (PCM, silver ion, graphite, etc.)
• Branding tag & logo placement

Intelligent Manufacturing

Our ISO and BSCI-certified factory is equipped with:

• Automated quilting & cutting machines
• Precision weight-filling lines
• Digital lamination lines for PCM/silver ion coatings
• High-efficiency packaging systems

This enables us to fulfill MOQs as low as 100 units and scale fast.

100% Quality Control

Every item is inspected before shipping. Our QA team checks:

• Fabric consistency & stitching integrity
• Weight and thickness balance
• Functional performance (e.g. actual cooling on skin)
• Brand packaging & label accuracy

We provide inspection reports and visual documentation for transparency.

Ready to Turn Your Concept into a Winning Product?

EastWest has helped over 200 brands and retailers build their functional bedding collections. Whether you're an inventor, a growing DTC brand, or a major retailer—our flexible and agile manufacturing process is designed for you.

Let’s bring your idea to life. Contact us today for free sampling.

? admin@eastwest.cn | ? www.eastwestsleep.com